Profile

Using the Balanset-1A Instrument

Preparing the Necessary Tools

accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
Connect the device to your PC using the USB interface and confirm the software installation.

Mounting the Sensors

Fix the accelerometers securely to the machine’s structure in locations where vibrations are most prominent, ideally near the bearings.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.

Starting the Program

Initiate the Balanset program on your computer.
Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.

Initial Vibration Measurement

Run the rotor up to its operating speed.
The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.

Trial Weight Installation

Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.

Computing the Compensating Weight

Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.
The results of the calculation are shown both numerically and visually through charts and graphs.

Mounting the Compensating Weight

Attach the computed compensating weight to the rotor as indicated by the software’s output.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.

Validation and Conclusion of the Balancing Process

After installing the correction weight, run the rotor again and check the residual vibration level.
If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

Generating a Documentation of the Balancing Results

The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.

Final Recommendations

Double-check that all weights and sensors are securely fastened.
Check that the rotor’s rotation is smooth and free from undue noise or vibration.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.

Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.

Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about Cloud-based vibration analysis platforms
Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal
Facebook: https://www.facebook.com/marketplace/item/350151228150722

https://hectorqesg58147.wikicorrespondence.com/3485708/balanset_revolutionizing_dynamic_balancing

Balanset-1A: Balancing made easy and applicable

Rotor imbalance is a common cause of equipment failures, second only to bearing wear in frequency. Imbalance can arise from temperature fluctuations . While replacing bearings is often the only solution for wear, rotor imbalance can be corrected on-site through balancing, a procedure related to rotor equipment vibration tuning .

Traditionally, this process necessitated comprehensive and expensive vibration analyzers operated by experienced specialists. However, Vibromera has developed the Balanset-1A, a instrument designed to simplify on-site rotor balancing, making it accessible even to personnel with minimal training, including service teams .

The core philosophy of Balanset-1A is simple: rotor balancing should be achievable on-site, by anyone, without deep knowledge and without high costs. Instead of being a secondary function of a complex vibration analyzer, balancing is the primary focus of Balanset-1A. While it includes a basic built-in vibration signal analyzer to detect imbalance and other primary defects, its main goal is simplified and convenient balancing.

This focus provides significant advantages. Balanset-1A is designed for simplicity , allowing users to quickly and effectively eliminate rotor imbalance. This ease of use enables maintenance personnel to take active steps in maintaining equipment functionality.

Additionally, Vibromera has made the Balanset-1A incredibly affordable. Priced at just €1751 , it offers exceptional value for money, especially considering the complete package.

The complete package includes:

Measurement unit: The heart of the system, analyzing sensor data and guiding the balancing process.
Two vibration sensors: They with high precision capture the rotor’s vibrational characteristics.
Optical sensor (laser tachometer): Used for measuring rotational speed and phase counting .
Magnetic stand: Provides stable and versatile mounting of sensors.
Electronic scales: Necessary for accurate weight adjustment during balancing.
Software: Intuitive software accompanies the balancing process and provides comprehensive reports.
Transport case: Ensures safe and comfortable transportation of the entire system.

With this complete package, users have everything needed to perform both single-plane and two-plane balancing without additional preparation . This eliminates the need to seek additional components and simplifies the setup process.

In conclusion, the Balanset-1A represents a important step forward in making rotor balancing straightforward . With an emphasis on ease of use and offering a comprehensive and budget-friendly solution, Vibromera empowers maintenance teams to effectively eliminate rotor imbalance, ultimately enhancing equipment reliability and reducing downtime. The Balanset-1A proves that with the right tools, even challenging maintenance tasks can be made easy and accessible to all .

Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about Elimination of turbine vibration
Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal
Facebook: https://www.facebook.com/marketplace/item/350151228150722

https://ilovebookmarking.com/story16879837/vibromera-leading-in-balancing-and-vibration-analysis

Hi, this is a comment.
To get started with moderating, editing, and deleting comments, please visit the Comments screen in the dashboard.
Commenter avatars come from Gravatar.